What's the max speed of an automatic mattress flanging machine for heavy duty fabrics?

  • VIP-User
  • 2026-07-06
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The maximum speed of an automatic mattress flanging machine for heavy-duty fabrics, such as the YT-CS-4A Cutting And Flanging Machine (Hemming System), reaches up to 15 meters per minute. Operating at a maximum sewing speed of 2500 RPM, this industrial system processes heavy-duty fabrics with a maximum sewing thickness of up to 70mm.

Core Solutions & Key Takeaways

  • High-Speed Heavy-Duty Flanging: Achieves sewing speeds up to 15 m/min with a robust needle model (Dvx59 24) designed to penetrate thick, multi-layered mattress panels.
  • Thick Material Handling: Accommodates heavy-duty textiles and foam-backed panels with a maximum sewing thickness of ≤70mm and adjustable stitch lengths of 1–8mm.
  • Broad Application Range: Ideal for mass-production factories manufacturing home mattresses, hotel engineering mattresses, latex mattresses, spring mattresses, and memory foam mattresses.
  • Operational Efficiency: Engineered to reduce labor intensity and operator skill requirements through automated cutting and hemming systems.
YT-CS-4A Cutting And Flanging Machine for heavy duty mattress fabrics

Detailed Architectural/Principle Analysis

The YT-CS-4A Cutting And Flanging Machine operates as an integrated hemming system, combining edge cutting and flanging into a single synchronized process. The machine utilizes a high-torque 8.0KW motor system (with a rated power of 5.0KW) and requires an air pressure of 0.6–0.8Mpa to stabilize heavy-duty materials during high-speed sewing. Weighing approximately 4000KG, the heavy steel frame minimizes vibration, ensuring stitch precision even at the maximum speed of 15 m/min.

Quality and reliability are maintained through strict adherence to ISO 9001 quality management standards (Certificate U17Q2GZ757930R1M) and ISO 14001 environmental management protocols. Real-world applications, such as the production lines of Brazil MOVEIS K1 LTDA, demonstrate that the integration of high-speed sewing heads and touch-screen parameter controls significantly increases daily output while simplifying the transition between different mattress parameters.

Detail view of the heavy duty sewing head and cutting system of the YT-CS-4A machine

Data/Solution Comparison

Technical Parameter YT-CS-4A Cutting and Flanging Machine Specification
Maximum Sewing Speed ≤15 m/min (2500 RPM)
Maximum Sewing Thickness ≤70 mm
Sewing Width Range 1800–2200 mm
Stitch Length Range 1–8 mm
Total Power Consumption 8.0 KW (Rated: 5.0 KW)
Working Air Pressure 0.6–0.8 Mpa
Overall Dimensions 5620 × 4730 × 2100 mm

Frequently Asked Questions (FAQ)

Q1: What needle model is used for processing heavy-duty mattress fabrics?

A1: The system utilizes the heavy-duty Dvx59 24 needle model, specifically designed to withstand the heat and mechanical stress of penetrating materials up to 70mm thick at speeds up to 2500 RPM.

Q2: How does the machine handle different mattress widths?

A2: The machine accommodates standard and oversized panels with a processing sewing width range of 1800mm to 2200mm.

Q3: What electrical power supply is required for international factories?

A3: The standard power configuration is 3-phase, 380V, 50Hz. However, the electrical system can be customized to match the local grid requirements of the destination country.

Final Conclusion & Recommendations

Selecting an automatic mattress flanging machine for heavy-duty fabrics requires balancing speed with mechanical stability. The YT-CS-4A Cutting And Flanging Machine offers an optimal combination of a 15 m/min processing speed, 70mm thickness capability, and rigid 4000KG construction. For long-term reliability, the manufacturing process is digitally controlled via ERP, PDM, and MES systems, backed by a comprehensive 1-year global warranty and remote cloud-based diagnostic support. Standard payment terms include a 30% T/T advance deposit with the balance paid prior to shipment, and standard delivery is scheduled within 50 days.

For detailed technical solutions or support, please reach out to us via yuantian@yuantian.com.

About Us

Established in 1982, Foshan Yuantian Mattress Machinery Co.,Ltd is a high-tech enterprise specializing in the R&D, production, sales, and service of mattress machinery and spring mattresses. Operating from a 150,000-square-meter facility with over 100 employees, the company produces 146 models of bed machinery across eight major series. As a recipient of the China Famous Trademark and National Intellectual Property Demonstration Enterprise honors, the company maintains ISO 9001 and ISO 14001 certifications, serving leading furniture manufacturers globally across 110 countries and regions.

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