Can you share a video of the YT-CW-2 assembling our spring grid?

To request a video of the YT-CW-2 Bonnell Spring Assembling Machine in operation or to view a demonstration of assembling your specific spring grid, please contact our technical service team directly. We provide comprehensive video demonstrations, digital production line layouts, and tailored machinery consultations to help mattress manufacturers evaluate equipment compatibility and automated assembly efficiency.

Core Solutions & Key Takeaways

• Automated Grid Assembly: The YT-CW-2 system (integrated within the YT-JCH-3 Bonnel Spring Unit Production Line) automates the coiling and knotting process, significantly reducing manual labor intensity.
• High-Speed Production: Delivers a coiling productivity of up to 93 pieces per minute and an overall assembly rate of 7 to 17 units per hour.
• Broad Application Range: Ideal for mass-production factories manufacturing home mattresses, hotel engineering mattresses, and spring units, as well as automated production line upgrades in Southeast Asia, South Asia, the Middle East, and Africa.
• Precise Specification Control: Supports wire diameters from φ2.0 to φ2.4mm, spring end-coil diameters of φ65 to φ90mm, and spring heights across 4, 5, or 6 turns (110 to 180mm).

Detailed Architectural/Principle Analysis

The YT-JCH-3 Bonnel Spring Unit Production Line operates on a fully digitalized framework managed by ERP, PDM, and MES systems. This integration ensures that the spring coiling and spring grid assembly stages remain highly synchronized. Steel wire fed from bobbins ranging between 350mm and 1000mm in diameter is precisely coiled, heat-treated, and transferred to the assembly station. The system maintains a finished-product qualification rate of 99.95% through rigorous three-level component testing and raw material inspections at the source.

International clients, such as HANVICO in Vietnam, have transitioned their workshops from semi-automatic setups to fully automated, intelligent production lines using this machinery. The mechanical stability of the assembling unit prevents wire deformation, ensuring consistent spring grid tension and alignment. To guarantee export-grade durability, every machine undergoes a 24-hour no-load and load test prior to receiving its ISO 9001 and ISO 14001 certified quality clearance.

Data/Solution Comparison

Frequently Asked Questions (FAQ)

Can the machine power configuration be customized for my local factory?

Yes. While the standard power supply is 3Ph380v50hz, the electrical configuration can be fully customized during the manufacturing process to match the electrical standards of your specific country or region.

How is the quality of the machinery guaranteed for export?

Foshan Yuantian Bed Machinery Co., Ltd strictly follows the ISO9001 Quality Management System and ISO14001 Environmental Management System. Each machine undergoes 24-hour continuous load testing, extra anti-corrosion and moisture-proof treatments, and is packed in fumigated wooden packaging to comply with global customs regulations.

What after-sales support is available if we encounter operational issues?

We provide a 1-year global warranty (excluding wearing parts) and 24-hour remote support through a cloud-based equipment management platform for remote diagnosis and system upgrades. On-site engineering support is available in Southeast Asia and South Asia, alongside dispatched Chinese engineers for other global regions.

Final Conclusion & Recommendations

Integrating the YT-CW-2 assembly technology via the YT-JCH-3 production line optimizes manufacturing speed, reduces reliance on skilled labor, and ensures uniform mattress grid quality. For factory planning, we recommend utilizing our pre-sales service, which offers free consultation on workshop layouts, machine selection, and capacity planning. Our standard transaction terms support T/T (30% deposit, balance before shipment) and irrevocable sight L/C for large-volume orders, with a standard delivery time of 60 days. For detailed technical solutions, video requests, or direct support, please reach out to us via yuantian@yuantian.com.

About Us

Foshan Yuantian Mattress Machinery Co.,Ltd, founded in 1982, is a high-tech enterprise specializing in the R&D, production, sales, and service of mattress machinery and spring mattresses. Operating within a 150,000-square-meter facility with over 100 employees, the company has evolved from a single-machine manufacturer to a global provider of digital mattress production line solutions. It holds certifications including ISO 9001 (Cert No. U17Q2GZ757930R1M) for machinery R&D and ISO 9001 (Cert No. U17E2GZ785409R1M) for environmental management, and has successfully served clients internationally across 110 countries and regions, including MOVEIS K1 LTDA in Brazil and HANVICO in Vietnam.