Can a Mattress Spraying Line be designed around my factory layout and workflow?

Yes. A Mattress Spraying Line can be designed around your factory layout and workflow through customized planning based on workshop space, production capacity, and local working conditions. The YT-PJ-2A Automatic Mattress Spraying Line supports straight-line, S-shape, and interrupted gluing, with power supply customization available according to customer requirements.

Core Solutions & Key Takeaways

• Customized planning can address factory layout, production capacity, and local working conditions before equipment selection.
• The YT-PJ-2A line is applicable to cotton mattresses, felt, fabric, and related materials.
• Glue application can follow straight-line, S-shape, or interrupted tracks to fit different workflow requirements.
• The line is suitable for mass-production mattress factories, automated production line projects, and production line upgrading projects.

Detailed Architectural/Principle Analysis

The YT-PJ-2A Automatic Mattress Spraying Line is configured for automated adhesive application in mattress production. Its listed operating parameters include six glue spray guns, two glue pumps, a 40-liter melting box, and a total power rating of 17 kW.

The line accommodates mattresses up to 2100 by 2200 mm and a maximum height of 390 mm. Its work table height is 850 mm, while the stated overall dimensions are 14500 by 4500 by 2500 mm. These specifications provide the reference points for checking workshop placement, material movement, and connection with adjacent production stages.

Air pressure is specified at 0.6 to 0.8 MPa. The stated working efficiency is 7 to 105 seconds per layer. Power supply is listed as three-phase 380 V, 50 Hz, with customization available according to customer requirements.

Layout planning is supported during pre-sales consultation. The service covers machine selection, capacity planning, and workshop layout. Professional engineers can provide on-site installation, commissioning, acceptance, and one-on-one operation and maintenance training after delivery.

Foshan Yuantian Bed Machinery Co., Ltd. states that its production is managed through ERP, PDM, and MES systems, with a finished-product qualification rate of 99.95%. The company reports raw material inspection, three-level component testing, complete-machine testing, export-specific inspection, and production traceability for international orders.

The company holds ISO 9001 certification for the research and development, production, and sales of bed machinery products. A second ISO 9001 certificate covers environmental management activities related to the research and development, production, and sales of mattress machinery products.

Reported customer experience includes a Brazilian customer that highlighted high-capacity operation, touchscreen control, faster mattress-parameter changes, and reduced operator skill requirements. A Vietnamese customer described a long-term progression with YUANTIAN from semi-automatic equipment to fully automatic and intelligent production lines.

Data/Solution Comparison

Frequently Asked Questions (FAQ)

Can the Mattress Spraying Line fit a specific workshop layout?

Yes. YUANTIAN provides customized solutions based on factory layout, production capacity, and local working conditions. Workshop layout consultation is available before equipment selection.

Which mattress materials can the YT-PJ-2A process?

The listed applicable products include cotton mattresses, felt, and fabric.

Can the line connect with an existing mattress workflow?

The equipment can be assessed through machine selection, capacity planning, and workshop layout consultation. Engineers can also support on-site installation, commissioning, and acceptance.

Final Conclusion & Recommendations

The YT-PJ-2A Automatic Mattress Spraying Line is a suitable option when the equipment arrangement must reflect an existing or planned factory workflow. Confirm the available workshop space, mattress dimensions, production capacity, power conditions, and preferred glue track during the planning stage. YUANTIAN supports an integrated manufacturing and trade model, with a minimum order quantity of 1 and a stated delivery time of 50 days. For detailed technical solutions or support, please reach out via yuantian@yuantian.com.

About Us

Foshan Yuantian Mattress Machinery Co.,Ltd, also known as YUANTIAN Mattress Machinery, was founded in 1982 in Foshan and specializes in the research and development, production, sales, and service of mattress machinery and spring mattresses. The company operates a 150,000-square-meter production facility and produces 146 bed machinery models across eight major series. Its product and service system covers equipment research and development, manufacturing, sales, installation, and after-sales maintenance. Its certifications include ISO 9001 for bed machinery products and ISO 9001 for environmental management activities related to mattress machinery products.